Please find enclosed a detailed listing of information that I was able to collect throughout the past few years. This listing will serve as my own personal reference guide as to what I have archived and will also be a useful reference guide for the members of this group. I need to follow up with Ford Motor Company to inquire about the legality of distributing this information; however, I hope to make it available to the members at minimal cost. I feel this fee is justified as I have purchased most of the information on the open market, or during my research phase of the book (which has, in itself, cost me thousands of dollars).
This reference material can be used to clarify and solve discrepancies in production vehicles and will help in any type of restoration of your SVO.
The fully updated version will appear in the Winter 2004 issue of this group's newsletter.
Thank you,
David
* * * * * * * *
4: Motor Vehicle Manufacturers Association - Motor Vehicle Specifications for the Mustang SVO 1984, 1985, 1985.5 and 1986)
Engine Layout; Cooling System; Fuel System; Emission Control; Exhaust System; Clutch; Starter; Axle; Propeller Shaft; Suspension/Brakes; Tires/Wheels; Steering/Alignment; Electrical; Body/Glass; Restraint System; Convenience Equipment; Body Type Specifications; Vehicle Fiducial Marks; Lamps and Headlamps; Vehicle Mass; Optional Equipment; Differential Mass
This information is included in its entirety in the book on the Mustang SVO. You may view this information in its entirety by sending in an Expression of Interest order form.
5: Shop Manuals - 1984 and 1986
7: Process Sheets:
8: Electrical Equipment Installation Manual:
9: Hardware Installation Manual:
10: Trim Installation Manual
11: Mustang/Capri Electrical Systems: (365-198E-84)
12: Specifications Manual (section 1) 1985 Mustang and Capri:
13: Powertrain and Chassis Product Engineering Engine Installation Specifications, 1985 car:
14: Assembly Process Illustrations Sheets, AAD:
This reference material can be used to clarify and solve discrepancies in production vehicles and will help in any type of restoration of your SVO.
The fully updated version will appear in the Winter 2004 issue of this group's newsletter.
Thank you,
David
* * * * * * * *
4: Motor Vehicle Manufacturers Association - Motor Vehicle Specifications for the Mustang SVO 1984, 1985, 1985.5 and 1986)
Engine Layout; Cooling System; Fuel System; Emission Control; Exhaust System; Clutch; Starter; Axle; Propeller Shaft; Suspension/Brakes; Tires/Wheels; Steering/Alignment; Electrical; Body/Glass; Restraint System; Convenience Equipment; Body Type Specifications; Vehicle Fiducial Marks; Lamps and Headlamps; Vehicle Mass; Optional Equipment; Differential Mass
This information is included in its entirety in the book on the Mustang SVO. You may view this information in its entirety by sending in an Expression of Interest order form.
5: Shop Manuals - 1984 and 1986
- 1984 Car Shop Manual Supplement. This Ford Motor Company shop manual with SVO-specific service information, part #FPS 365-126-84B1, was sold to the public and to service technicians. Ford Parts & Service distributed this; it was used to highlight the technical changes undertaken for selected models. This covered the TRW steering, turbocharger and turbo electrical, body, and the Mustang convertible of the Mustang and Mustang SVO series.
- Body, Chassis and Electrical; P/N is FPS 365-126-84B
- Powertrain, Lubrication and Maintenance; P/N is FPS 365-126-84D
- Emission Diagnosis and Engine/Electronics. This covered all models and went over, in detail, the noted sections; P/N is FPS 365-126-84HC
- General specifications, torque specs.
- Sealing and lubricating instructions.
- Vacuum system engagement specs.
- Engine testing.
- Painting instructions, what engine assembly parts should/should not be painted.
- *Installation - block dowels, plugs and crankshaft rear bearing cap sealer application.
- *Installation - crankshaft rear oil seal.
- *Installation - auxiliary shaft, retaining plate and oil pump dowel.
- *Installation - piston and connecting rod assembly.
- *Installation - front cover and seals to cylinder block.
- *Installation - oil pump assembly and oil pump intermediate shaft.
- *Installation - oil pan assembly and low-oil sensor for all except KBXF.
- *Installation - valves, seals, spring assembly, keepers and adjusters to cylinder head assembly.
- * Installation - camshaft, seal, plate and followers to cylinder head assembly.
- *Installation - cylinder head assembly, gasket and dowels.
- *Installation - crankcase vent oil separator assembly, oil cooler assembly, and oil filter, except KBXF
- *Installation - crankcase vent oil separator assembly, oil cooler assembly, and oil filter, for KBXF models.
- *Installation - water outlet connections, thermostat, water pump and inner timing belt cover.
- *Installation - flywheel, manual transmission.
- *Installation - timing belt tensioner, crankshaft auxiliary shaft and camshaft sprockets, belt guide and belt.
- *Installation - distributor cap and wire assembly, rotor, and control assembly.
- *Installation - outer timing belt cover and crankshaft belt guide.
- *Installation - exhaust manifold assembly, lifting eye, fittings, spark plugs and heat shield for all except KBAB 0600.
- *Installation - exhaust manifold assembly, lifting eye, fittings, intercooler bracket and spark plugs for KBAB 0600 only.
- *Installation - rocker arm cover assembly.
- *Installation - heater tubes for all except KBXF.
- *Installation - shipping caps and water tube for KBXF only.
- *Installation - Turbocharger assembly and support bracket.
- *Installation - oil return line, oil supply fitting and master indicator tube.
- *Installation - water tubes, hoses and fittings.
- *Installation - intake manifold charging assembly and lifting eye for all except KBXF.
- *Installation - intake manifold charging assembly for KBXF only.
- *Installation - spark plug wires and coolant temperature sensor for all KBOO except KBXF.
- *Installation - spark plug wires and coolant temperature sensor for KBXF only.
- *Installation - upper intake manifold and throttle body assembly.
- *Installation - EGR valve assembly.
- *Installation - EGR tube assembly and oil supply line for all except KBXF.
- *Installation - EGR tube assembly and oil supply line for KBXF only.
- *Installation - PCV valve and hoses.
- *Installation - throttle body hose and discharge tube.
- *Installation - oil filler cap, cover plate, bypass hose and engine code decal for all except KBXF.
- *Installation - oil filler cap, cover plate, and engine code decal, for KBXF only.
7: Process Sheets:
- *Installation - Exhaust manifold assembly, lifting eye, fittings, i/c bracket and spark plug for KBAB0600 only.
- *Installation - Heater tubes for all except KBXF.
- *Installation - Turbocharger assembly and support bracket.
- *Installation - Oil return line, oil supply fitting and master indicator tube.
- *Installation - Water tubes, hoses and fittings.
- *Installation - Intake manifold charging assembly for KBXF only.
- *Installation - Upper intake manifold and throttle body assembly.
- *Installation - Installation, EGR valve assembly.
- *Installation - EGR tube assembly and oil supply line for KBXF only.
- *Installation - PCV valve and hoses.
8: Electrical Equipment Installation Manual:
- License plate lamp, rear hatch
- A/C compressor drive and brackets.
- A/C rest procedure.
- Instrument panel wiring - light group, glove compartment, power windows and locks.
- A/C condenser installation.
- Installation - control assembly, heater and A/C.
- Front end wiring, headlamps, parking lamps, front side lamps.
- Radiator support rear wiring.
- Radiator support wiring.
- Fender apron and dash panel wiring (RH).
- Windshield wiper motor installation.
- Dash panel wiring.
- Dash panel wiring, speed control
- Fuel sender and outlet tube assembly.
- Radiator support (front) and LH fender apron wiring.
- Liftgate wiring, left side.
- Deck lid wiring.
- Dome lamp installation.
- Instrument panel wiring, electronic radio with and without premium sound.
- Fuel sender and outlet tube assembly and fuel pump and bracket assembly.
- Door switch installation, power door locks.
- Door switch installation, power windows.
- Liftgate courtesy lamp switch installation.
- Fender apron and dash panel wiring.
- Lower back panel wiring.
- Engine compartment wiring accessory feed, convertible.
- Electric cooling fan control installation.
- Switch and bracket assembly, starter installation.
- Engine starter sub-system and battery.
- Front door courtesy lamp switch installation.
- Windshield wiper switch.
- Intermittent wiper governor.
- Heater and duct assembly on evaporator and blower assembly installation.
- Alternator and wiring.
- Instrument panel assembly wiring main.
- Low-oil relay installation.
- Deck lid wiring.
- Heater hose installation.
- Heater plenum chamber and duct installation.
- Front turn signal lamp assembly and parking lamp assembly.
- Engine wiring, 2.3L EFI Turbo.
- Instrument panel assembly, wiring main.
- Instrument panel assembly, wiring main.
- Fog lamp switch installation.
- Instrument panel wiring, conventional radio with and without premium sound.
- Instrument panel, strap installation.
- Radio antenna installation (manual).
- Instrument panel wiring, heater and defroster controls.
- Instrument panel wiring, air conditioning control.
- Instrument panel wiring, A/C controls.
- Engine wiring, 2.3L (EEC) engine.
- Engine block heater wiring, all 2.3L engines.
- Dome lamp installation
- Heater hose installation, w/ and w/o A/C.
- Horn and bracket installation, engine starter sub-system and battery.
- A/C compressor drive and brackets.
- Alternators and wiring.
- Condenser installation.
- Engine block heater wiring on apron.
- Heater hose installation (w/ and w/o A/C).
9: Hardware Installation Manual:
- Front bumper and isolator assembly.
- Fender assembly, front and splash shield.
- Body plug buttons.
- Safety standard certification decal.
- Rear deck spoiler.
- Rear bumper assembly and bumper.
- Door latch mechanism and remote control.
- Cowl top grille to cowl top pad assembly - hood on panel.
- Exterior ornamentation.
- Door outside handle, front doors.
- Quarter window molding.
- Bracket assembly - instrument panel to cowl, bracket - cowl side to instrument panel, bracket - hardware latch control cable mounting and bracket - instrument panel to cowl top inner.
- Battery tray, radiator support brackets and engine splash shield.
- Fender assembly, front and splashguards.
- Door window regulator.
- Back window and exterior moldings.
- Liftgate window and exterior moldings.
- Spare wheel and jack storage.
- Hand brake boot.
- Quarter ornament assembly (sail panel).
- Door outside handle - front.
- Door opening w/strip assembly.
- Window regulator handle.
- Exterior rear view mirror.
- Front fascia panel ornamentation.
- Instrument panel assembly.
- Rear bumper assembly and cover.
10: Trim Installation Manual
- Insulator cowl and dash panel sound.
- Interior sun visors.
- Front fender splash shield insulator top.
- Insulator rear floor pan sound (heat bondable). Model 61 and 66.
- Insulators quarter panel and front floor pan under rear seat and wheelhouse.
- Carper, auxiliary floor.
- Carpet, auxiliary floor, split back.
- Floor console.
- Front seat back upper latch cover.
- Cover assembly luggage compartment side.
- Scuff plates.
- Cowl side trim panel.
- Cover assembly luggage compartment rear (sedan ad convertible).
- Thread, stitch, needle sewing and cutting standard chart (metric).
11: Mustang/Capri Electrical Systems: (365-198E-84)
- Air conditioner and or heater; charge, start/run; engine compartment lamp; exterior lighting, heated backlight, horn with speed control, illuminating lamps, immersion heater, power distribution, power door locks, power windows, protection and convenience, radio, windshield wiper/washer.
- Bulb chart lamp description and trade number.
- Ground codes and splice codes.
12: Specifications Manual (section 1) 1985 Mustang and Capri:
- Installation - transmission controls floor shift (8.5x11")
- Installation - steering wheel.
- Installation - front disk brakes.
- Installation - brake system, front and rear.
- Installation - parking brake (2/1 pages)
- Installation - transmission controls (4/1 pages)
- Installation - 1984-1985 exhaust system (4/1).
- Installation - 1985.5-1986 exhaust system (13/1)
- Installation - fuel system emission w/ fuel return (9/1)
- Installation - vibration damper (3/0).
- Installation - compressor mounting brackets to engine (2/0).
- Installation - A/C bracket and braces to engine (2/0).
- Installation - A/C compressor and pulley to engine (2/0).
- Installation - 1985 A/C compressor drive, brackets and clutch improvements (6/0).
- Installation - alternator assembly to engine (3).
- Installation - NVH brace to engine (2).
- Installation - turbo boost control (0/1).
- Installation - engine compartment routing components (0/3).
- Installation - chart - vacuum schematic (0/1).
- Installation - insulator assembly, engine front and rear support (0/1).
- Installation - accelerator controls (0/1).
- Installation - front suspension (0/1).
13: Powertrain and Chassis Product Engineering Engine Installation Specifications, 1985 car:
- Installation - engine code decal (1/0).
- Installation - fuel injector pulse dampener (0/1).
- Installation - oil level indicator (3/1).
- Installation - rear cover plate and flywheel (0/1).
- Installation - alternator with power steering (0/1)
- Installation - alternator w/ A/C and power steering (0/1).
- Installation - vacuum tubing (1/0).
- Installation - crankcase vent tube to turbo and engine (4/1).
- Installation - air intake system (0/1).
- Installation - evaporative emission system (0/1).
- Installation - assembly EGR, barometric pressure warning (2/1).
- Installation - exhaust gas oxygen sensor (2/1).
- Installation - turbo boost control (0/1).
- Installation - fan, shroud and coolant overflow reservoir to radiator/engine (3/1).
- Installation - fan and shroud (0/1).
14: Assembly Process Illustrations Sheets, AAD:
- Installation - crankshaft pulley to engine (2)
- Installation - assemble pulley, spacer and fan to engine (4).
- Installation - assemble alternator drive belt and set tension (1).
- Installation - assemble A/C belt (2).
- Installation - assemble push in strap to power steering hose (1).
- Installation - assemble power steering bracket to engine (1).
- Installation - assemble power steering pump to bracket (2).
- Installation - brace, block to bell housing.(4).
- Installation - assemble P/strg cooler to rad support (2)
- Installation - assemble vacuum manifold to cowl top (2).
- Installation - assemble engine vacuum source hoses (2).
- Installation - assemble 14290 vacuum hose to manifold (2).
- Installation - assemble vacuum hoses to engine (5).
- Installation - assemble boost control solenoid to RH apron (1).
- Installation - EGR solenoid to RH RR shock tower (2).
- Installation - vacuum source hose and tube to engine. (2).
- Installation - assemble intercooler to engine (2).
- Installation - assemble s/a air intake sensor to air cleaner tray (2).
- Installation - air cleaner assembly into vehicle (2).
- Installation - assemble zip tube to fender apron (2).
- Installation - assemble air cleaner cover and filter (3).
- Installation - assemble air inlet tube-assemble to turbo (5).
- Installation - air scoop seal to hood (2).
- Installation - assemble carbon canister to vehicle (2).
- Installation - battery cables to battery (3).
- Installation - sub-assembly bracket to NVH damper (3).
- Installation - assemble NVH damper to engine (2).
- Installation - assemble clutch assembly to clutch housing and release lever (2).
- Installation - assemble engine mounts to engine (2).
- Installation - secure front engine mounts to #2 c/member (2).
- Installation - assemble rear engine mount and c/member to transmission (2).
- Installation - assemble heater hoses to engine (3).
- Installation - assemble accelerator cable bracket to engine (2).